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48 Inch Amkco Single deck vibrating separator. Full stainless steel 304 construction on all wetted parts with a glass bead finish. Currently setup as a whey separator, complete with infeed antifoaming device, Built in CIP, self cleaning kit assembly, and stainless steel dust cover. Ideal for use in a dairy application or a similar food environment. Currently setup with a 325 MG 43 micron opening stainless steel bonded screen. Comes complete with a spare screen. Used to screen liquid or powders, this is the ultimate in sanitary designed screener technology. In stock ready for shipping. Brand NEW.
GEA- CFS Koppens BR4500/600 Thermal Oil Fryer Automated oil fryer for flash or deep frying of coated and uncoated products. Electrically heated: 121 kW (35amp per element, 8 elements) Multifunctional fryer 4500mm frying length 600mm frying width Stainless steel In feed conveyor with S/Steel top hold down conveyor as well to hold the product under the oil Adjustable height between the two conveyors Thermal Oil Uniform oil temperatures across the full width of the fryer Polished heating elements provide optimal heat transfer and avoid sediment build-up High heating capacity for demanding applications Integrated sediment removal Manual chain cover lift Total Length 6500mm
Soymilk Deaerator, Capacity up to 1000L/hr. Made by Takai(Japan) The Deaerator is designed to take air out of soy milk or other types of products. The milk is sprayed into a vacuum chamber from where the air is removed from the milk. Skid mounted complete with feed pumps, vacuum pump and control board(200volt) SIZE W1600×D1550×H2750 (mm）
UNKNOWN Mild Steel
Used- Rotary Calcining furnace is used to dry and calcine minerals in powder form or a slurry under a protective atmosphere: Approx overall size is 9m long X 3m high and 2m wide, the barrel length is aprox 7m long X tube is 305mm Die and is constructed from stainless steel. Drying Temperature : 500 C - 600 C Calcining Temperature 750 C - 800 C Max Operating Temp 900 C Residence time 1 - 2 Hours Production 10 KG Solids/Hr Atmosphere 3% H2/N2
Sepamatic 2000M Meat Separator. Removes sinews and cartilage from roughly dissected meat and produces a coarse top-quality meat with structured fiber ready for processing Currently setup with a 2.5mm Screen and also comes with a spare brand new 1.3mm Stainless Screen. Technical Data Output - Max. 4,000kg/hour Aprrox Depending on Product. Power consumption -12KW Width: 1500mm Height: 1500mm Weight: 1500kg
DELKOR Linear Screen G0122
Linear Wet Screen, seperation is achieved using a polyester screen of selected aperature, which is supported on rollers and driven by a head pulley. The feed slurry is distributed over the full effective area and drains through the cloth into the underpan. Belt 400 x 1200mm long, stainless steel body, EXD drive motor, YOM 1991.
530 x 350
Mild Steel Rotary Sifters. Product is feed into the sifter via a screw auger, sifted material is discharged out the bottom and oversize material exits out the end. 2.2kw drive motor 415V. approx capacity 3 to 4 ton hr. Ex flour Mill. 2 units available, one was set up to hang from the ceiling and the other has legs.
VAV Scan Vibro (GEA) 1999. No 30316. 3 Deck Vibrating screen 1200mm wide x 3m long. Ball deck on lower screen. 2 Teco Invicta 4000watt 415v Vibrating Motors (Ex rated) fitted to the screen body. 8 St/Steel Screens, complete with top lid. Screen Sizes: 2mm x 6mm; 4mm x 20mm; 5mm x 20mm; 5mm x 15mm; 4mm x 15mm; 7mm x 20mm; 8mm x 40mm; 10mm x 50mm
PREMIER Premier 6
Stainless steel 1000lt Onslow Z Arm mixer, complete with 30HP motor and reduction box, bombay style doors for discharging product, full vacuum chamber and steam jacketing around the bowl. Electrics have been upgraded and the hydrualics. Ideal for mixing viscos products including butter, honey, rubber/putty, dough and many other prodcuts. Bowl Capapcity 1000lt Hydraulic activated doors and lids
Voran 100P2 packing press/juice press Suitable for cold pressed juice or other juice extraction from a pulp. The pulp is layered into the tray and stacked high. The hydraulic ram then presses the stack to extract the Juice. This machine can produce up tp 600L/hr of cold pressed juice. Complete with pressing boards and cloths. YOM: 2014, Runs on 415V 3 phase power. See more information at: http://www.voran.at/en/machinery/product-range/menu/obstverarbeitung/category/packpressen-mit-schiebebiet/product/packpresse-100p2/
RADICON BU 500
Baker Perkin 300Litre Bowl, Z Blade Mixer. Stainless Steel Bowl 910mm x 915 x 500h (700 to the top inside lid.) Bottom Outlet 2 x 50mm with slide gate valve. Drive WEG 11kw 3 phase, 415V, 4 pole motor coupled to 78.6 Bonfiglioli Gear box. Modern starter with lock out for lid. Last used in Confectionery Industry.
Nowadays, a large variety of food products are processed and prepared. This increases their shelf life and reduces the time needed to prepare dishes. In order to still ensure long shelf lives and the best possible preparation of food, these products need to be produced with great care. Therefore, the highest priority for food processing is
hygiene! Irrespective of which food processing technology or machine is being used, all machines in the food industry need to be rust and emissions-free, can be easily disassembled and are fully sterilised. Machines in this industry are most commonly made out of rust-free stainless steel. This material does not corrode, it has the required stability and it does not need to be additionally coated. Stainless steel is most suited for very high temperatures, it can be cleaned with very hard or sharp cleaning utensils, and it can be recycled again and again. This means that these types of machines for the food industry are the most expensive on the market.
The first step in food processing equipment is cleaning the input product. Whether it is apples, carrots, fish or other crops, cleaning the foodstuffs is always the first stage. There are a large variety of cleaning machines available on the market. Simple machines consist of a conveyor belt, upon which the food products are led through the process. High pressure nozzles are used to ensure that all dirt particles are removed. High-end machines are constructed to suit each individual pre-product. After cleaning, the pre-product is then further prepared. Fruits are cored, peels are removed and undesired components of meat products are removed. Unlike industrially produced products, fruit, nuts and vegetables are not standardised, which makes the demand for manual labour very high when working with these products. The tools used also count as part of the machines for the food industry. After the pre-products are cleaned and the undesired parts have been removed, they are portioned. This work can be undertaken by a wide range of fully automatic cutting machines. This includes, among others, machines used to cut the pre-products into strips or cubes, and grinders used to make spreads and creams. After the products are cut into portions, they are sent to be mixed. Mixing machines can be used to prepare a large number of foodstuffs ranging from pizza toppings to stews. Depending on the type of food, the mixing machine is either equipped with a baking, cooking or sterilisation machine.
The combination stage follows the mixing and cooking steps of the finished food products. This is where the various foodstuffs are put together, that cannot be prepared at the same time. For example, pizza toppings are first baked before they can be placed onto the base. These machines are made out of a number of conveyor belts and positioning systems which put the various components together into a finished product. The structure of the machine can vary greatly, depending on the product. There are a lot of possibilities for the combination step of finished products, from a fully automatic process to solely manual processing. One or more work steps always comes after this step, to prepare the final product. After the combination and finishing stages, the final product is packaged. Disposable packaging is most commonly used for this purpose, with exception of some beverages. Disposable packaging is always sterilised. The demand of cleaning reusable products is not proportional to the production costs for disposable packaging.
Reusable packaging is very robust, to ensure that it can be reused. In order to ensure sustainable consumption of materials, a piece of plastic packaging that is used 20 times cannot weigh 20 times that of foil packaging. However, this type of packaging also requires 20 times higher transportation costs, which cancels out the savings. Therefore, disposable packaging will remain an industry standard for a long time. Deep freeze products are frozen after they are packaged. There are several advantages to freezing products, including that less preservatives are required. Depending on the product, some chemical preservatives can be completely avoided. For frozen ready meals, the greatest level of preparation has already been undertaken in the factory. Customers just need to heat the food up and then it is ready for consumption. The ideal
preservation method for fresh crops is deep freezing. Rapid freezing ensures that pees, beans, strawberries and cabbage retain their vitamins. This means that the vegetables are as digestible and as rich as if they were freshly bought at the weekly market.
The industry has a large variety of machines ranging from
wash systems, stirrers, sterilisation units, baking and cooking stations, minimising machines, portioners, packaging machines and deep freezers. There is a very wide selection of suitable machines.
The biggest enemy of industrial food production is dirt. This does not only include waste material from the production process, but also paint particles, metal debris, lubricants, cleaning products and other undesired dirt. If the dirt is only first discovered by the customer, this can have dramatic consequences. Food production factories are regularly monitored and often have unannounced visits from the authorities. Unauthorised dirt can quickly lead to the whole factory being shut down. The demanding task of monitoring all potential sources of dirt is thereby the highest priority of machine operators in the food industry. Due to this, second-hand machines are usually in excellent condition. However, they should be thoroughly examined before bought. There are companies that are specialized in repairing machines used for food processing products. These companies are able to repair almost any machine. However, it is very important to see a machine’s legal documents before buying it. Many processes that were used in the past are no longer used today. The health authorities will be able to issue valid information about this topic.
What ever is important for the food processing technology is also important for the employees. Hygiene is of the highest priority when handling food products. In addition to basic briefing and training, wearing the right work clothes is particularly important for workers.
Hair nets, mouth guards, gloves and aprons are standard items of clothing required when working with food products. Even the mechanic needs to be properly trained for their reparation and maintenance work, to ensure that no work materials end up in the production process.
DORNOW and HERBORT provide a wide range of interesting machines for cleaning and preparing crops. AK NORD, GLASS and RUEHLE-HIGHTECH are recommended suppliers of machines for cutting and portioning. Preparation and sterilisation machines are available from WALDNER, BERIEF and GeBa Maschinenbau.